Brand New End Mills By Iscar Will Amplify Productivity While Cutting Down Costs

Producers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's revolutionary Chatterfree carbide end mills. The cutters' variable-pitch flute pattern omits harmonic vibration, the prime source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report prolonged edge life due to lessened chatter. The chatter-free feature is realizable in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip line. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These new endmills are excellent for lower power machines with ISO40 or BT40 adaptations. The solid carbide adaptation can handle full slot machining up to 2xD. Depth capability on the replaceable-tip version is more constrained since the active length is shorter. In full slotting applications on alloy steel, the solid carbide foundation surely handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

Finishred - Revolutionary Solid Carbide Endmills

Iscar is releasing the EFR.. B44 and the MM EFS.. Finishred a advanced solid carbide end mills family. The Finishred carbide endmill is a mixture of both roughing and finishing endmills in a single tool. Roughing endmills remove metal from work pieces more quickly and proficiently than conventional endmills. However, roughing endmills leave grooves on the machined surface. In repercussion, after using a roughing endmill, a finishing endmill needs to be used in order to obtain a flush surface finish. This demands time-consuming tool change, setup time and inevitably of keeping two endmill types in the inventory.

Functions of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially farther from the tool axis than the cutting edges of the serrated flutes. The finishing flutes phase out the grooves generated by the roughing flutes, leaving a constant surface finish.

The tool is fully competent and enables running at rough machining parameters, resulting in finish surface quality.

The notable tool design diminishes vibration at high load applications.

The tool creates short and long chips simultaneously. This chip mixture is evacuated more readily than each individual chip type, an extraordinary solution in slotting and cavity milling functions.

The Finishred is also presented with the Multi-Master indexable milling head option which combines the Finishred includes with the benefit of little setup time, no regrinding costs and the comprehensive range of shank and extension choices are obtainable for the Multi-Master milling heads.

A single tool substitutes the roughing and finishing endmills; therefore lowering stock.

Tool change and setup time can be waived.

An additional tool position is accomplished on the machine

New Chip Splitting Solid Carbide Endmills for Elevated Metal Removal Rates

ISCAR is establishing the ECP-3/4L family of chip splitting endmills. The radical endmills are offered with 3 and four 38 degree flutes in grade IC900. They have 2xD and long shanks with reduced neck diameter, which facilitate machining along high shoulders, at high feeds. These endmills, due to their chip splitting factor and force distribution can be used very efficiently on lesser power machines (CAT40/BT40/ISO40). The serrated cutting edge includes flat peaks which leave a better surface finish, in contrast to the current rougher carbide endmills. The ECP endmills are advocated for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be employed on alloyed steel as well. All of the preliminary tests conducted at numerous customers' locations showed remarkable results.

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